The Ford Transit Custom is one of the most popular light commercial vehicles on the road today. Known for its versatility, reliability, and practicality, it’s a go-to choice for businesses across various industries. Whether you're using it for transporting goods, tools, or equipment, the Transit Custom is built to handle a wide range of commercial tasks.
However, like any vehicle, the Transit Custom is not without its faults. While the van is generally well-regarded for its performance and durability, there are a few common issues that owners and operators should be aware of. In this blog, we’ll explore some of the most frequently reported faults with the Ford Transit Custom and offer tips on how to deal with them.
1. Turbocharger Issues
- Symptoms: Loss of power, excessive black smoke from the exhaust, or a noticeable decrease in performance.
- Cause: Turbocharger failure is a relatively common issue in some Ford Transit Custom models, particularly those with the 2.2-liter diesel engine. Over time, the turbo can wear out due to a build-up of carbon deposits or a lack of proper lubrication.
- Solution: Regular servicing and oil changes can help extend the life of the turbocharger. If you're experiencing performance issues, it’s important to get the turbo inspected by a professional to determine if it needs repair or replacement.
2. EGR Valve Problems
- Symptoms: Poor engine performance, rough idling, increased fuel consumption, or the engine management light coming on.
- Cause: The Exhaust Gas Recirculation (EGR) valve in the Transit Custom can become clogged with carbon deposits over time. When the valve becomes blocked, it can lead to a reduction in engine efficiency and performance.
- Solution: Regular cleaning of the EGR valve during servicing can prevent this issue. If the valve becomes severely clogged, it may need to be replaced, which can be costly. Keeping the engine clean and performing regular maintenance can help prevent EGR valve problems.
3. Clutch and Dual Mass Flywheel (DMF) Wear
- Symptoms: Slipping clutch, difficulty engaging gears, or an unusual noise when the clutch is engaged.
- Cause: Some Transit Custom owners report issues with the clutch or Dual Mass Flywheel (DMF), particularly on models with higher mileage. These components can wear out over time due to constant use, particularly in city driving or under heavy loads.
- Solution: If you’re experiencing clutch problems, it’s best to have the system inspected by a mechanic. Replacing the clutch or DMF early can prevent further damage and ensure smoother performance. Regular maintenance and avoiding excessive clutch riding can help prolong their lifespan.
4. Suspension and Steering Issues
- Symptoms: Noises from the suspension, excessive wear on tires, poor handling, or a rough ride.
- Cause: The suspension and steering components of the Ford Transit Custom are under significant stress, especially when the vehicle is regularly loaded with heavy cargo. Over time, the suspension bushes, shock absorbers, and steering components may wear out, leading to poor handling and increased tire wear.
- Solution: Regular checks of the suspension and steering systems can help catch issues early. If you're noticing any unusual noises or handling problems, it’s best to have the suspension components checked and replaced as necessary.
5. Electrical Faults
- Symptoms: Malfunctioning lights, issues with the dashboard, failure of electrical accessories (e.g., air conditioning, radio), or trouble starting the engine.
- Cause: Like many modern vehicles, the Ford Transit Custom is equipped with a range of electrical systems that can occasionally fail. Problems with wiring, fuses, or sensors can cause intermittent faults in various electrical systems.
- Solution: Electrical issues can be tricky to diagnose, so it’s important to have a professional mechanic inspect the vehicle. Regular checks of fuses and electrical components during routine servicing can help prevent minor faults from becoming major problems.
6. Timing Belt Wear (On Older Models)
- Symptoms: Engine misfires, strange noises from the engine, or the engine failing to start.
- Cause: While newer Ford Transit Customs come with timing chains, older models (pre-2013) used timing belts, which can wear out or snap over time. A failed timing belt can cause significant engine damage if not addressed.
- Solution: It's crucial to follow the manufacturer’s recommended service intervals for timing belt replacement (typically every 100,000 miles). Regular inspections can help prevent any issues with the timing belt before they lead to costly engine repairs.
7. Brake Problems
- Symptoms: Reduced braking efficiency, unusual noises when braking, or vibrations when applying the brakes.
- Cause: Brake issues in the Transit Custom can be caused by worn-out pads, warped discs, or air in the brake lines. Since the vehicle is often used for heavy loads, the braking system is under constant strain.
- Solution: Regular brake inspections and maintenance can help keep your braking system in top condition. If you notice any issues, have the brake pads and discs checked, and replace them as necessary.
8. Fuel Injector Failures
- Symptoms: Poor fuel economy, rough idling, or black smoke from the exhaust.
- Cause: Fuel injectors can become clogged or fail due to poor-quality fuel, carbon build-up, or general wear and tear. This is more common in older Transit Custom models or those with high mileage.
- Solution: Using high-quality fuel and adding a fuel additive periodically can help clean the injectors. If you're noticing performance issues, get the injectors inspected, as a failed injector may need to be replaced.
9. Transmission Issues
- Symptoms: Difficulty shifting gears, grinding noises, or slipping transmission.
- Cause: Transmission issues in the Transit Custom can occur due to wear on internal components like the gearbox or clutch. These problems are more common in vehicles that are used for heavy-duty tasks or driving in stop-and-go conditions.
- Solution: If you notice transmission problems, it’s important to have the vehicle checked by a specialist. Regularly servicing the transmission and using the correct transmission fluid can help prevent issues.
10. Water Leaks
- Symptoms: Damp carpets or visible water pooling inside the vehicle.
- Cause: Some Transit Custom owners have reported issues with water leaks, particularly around the doors or windows. This can be due to damaged seals, poorly fitted gaskets, or clogged drainage channels.
- Solution: Inspect the door seals, window gaskets, and drainage areas regularly. If you notice any water damage, have the seals replaced or the drainage channels cleared.
Conclusion
While the Ford Transit Custom is a reliable and versatile vehicle, it’s not immune to issues. Regular maintenance and timely repairs can help keep your Transit Custom running smoothly and reduce the risk of these common faults. By staying on top of routine checks and addressing problems early, you can ensure that your van continues to serve your business needs without major disruptions. If you’re unsure about any issues, it’s always a good idea to consult a qualified mechanic who’s familiar with Ford vehicles to get the best advice and service.